Watch: From power drills to locomotives, tech is making work easier and safer on Union Pacific

Written by Shane Keller, Senior Vice President-Engineering and Mechanical, Union Pacific
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A large-scale example of new technology in the workplace, this cross tie unloading equipment, in action in North Little Rock, Arkansas, autonomously unloads up to 10 cross ties at a time via a rail car moving at speeds up to 10 mph.
Union Pacific

Advances in technology have always moved the railroad forward.

Railway Track & Structures is always excited to report on new technology in the rail industry, whether it’s something new (like PTC) or a new way of doing something that’s been done for years, such as tie replacement. Shane Keller, Senior Vice President – Engineering and Mechanical at Union Pacific recently penned a piece for the UP website discussing some of their technology innovation, and we thought this would be of interest to our readers. DCL

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Shane Keller, Senior Vice President – Engineering and Mechanical, Union Pacific

The evolution of battery technology applied to everyday work tools can’t be ignored. The first cordless power drill was manufactured in the early 1960s. And while there have been some advancements in battery technology, it wasn’t until after 2010 that things really took off, starting with simple garden tools like leaf blowers, string trimmers and hedge trimmers, to high-tech drones, walk-behind lawn mowers, riding lawn mowers, and now cars and trucks next to you on the highway. The next stage of the battery evolution is applying them to heavy-duty trucks and locomotives.

Despite being more than 160 years old, Union Pacific is a high-tech hub with 34,000 miles of tech infrastructure, providing real-time data to help us boost efficiency and mitigate risk. In fact, we’re one of the world’s largest private telecommunications companies.

Our track maintenance teams continue adopting battery technology to their tool set, allowing them to retire tools that use hydraulic hoses. It’s far easier to operate a power tool that doesn’t have to be tethered to a truck’s hydraulic lines. And, if you don’t need a hydraulic pump, you don’t need to run the truck, which reduces fuel consumption and emissions.

We’re always looking for innovative ways to apply battery technology to our work environment. Recent battery-powered additions include a battery spike puller, spike driver, rail saw, rail drill, lag screw removal/installation tool and more. There’s no question that today’s track gang truck will look far different in just a few years.

In addition to those battery-powered tools and equipment, Union Pacific is scheduled to receive nearly 60 electric vehicles over the next year. We’re also working with OEMs to build a Battery Electric Locomotive, which we’ll integrate into our network over the coming years.

Beyond battery innovations, last year we launched our rail-bound spray machine, revolutionizing Union Pacific’s vegetation control program. We’ve historically paid external vendors to spray our lines via spray trucks – an operation that required significant track time for trucks whose tanks had limited capacity.

A typical hyrail vegetation truck only holds about 3,000 gallons. Our new rail-bound spray machine holds about 100,000 gallons, which eliminates the need to stop online and refill tanks multiple times per day, improving overall network fluidity.

Another large-scale example of new technology in the workplace is our cross tie unloading operation. Several years in the making, this specialized equipment autonomously unloads five to 10 cross ties at a time via rail car moving at speeds from 5 to 10 mph. It works kind of like a giant Pez dispenser. Ties are distributed along the railroad right-of-way, with reduced track time and equipment. The technology also improves safety by nearly eliminating the need for our teams to physically touch ties. We have five pilot cars in operation today.

The above are only a few examples of how evolving technologies are enhancing both productivity and safety at Union Pacific. At the heart of adopting these tools is our awesome workforce. This team is critical to the ideas and improvements that bring our machines to life. After all, the professionals closest to the work often have the best ideas.

Union Pacific’s Autonomous Tie Loading & Unloading Equipment

Watch how our tie unloading equipment works kind of like a giant Pez dispenser. Ties are distributed along the railroad right-of-way, with reduced track time and equipment. The technology also improves safety by nearly eliminating the need for our teams to physically touch ties.

Read more articles on technology.

For brief news updates and commentary, please follow me on Twitter @davidclesterRTS

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